Difference Between Pressure Jet and Rotary Cup Oil Burners: A Comprehensive Guide for Industrial Applications

Oil burners are a cornerstone of many industrial and commercial heating systems, directly impacting efficiency, operational costs, and system longevity. Choosing the right burner type is not merely a technical decision—it affects fuel consumption, emissions, and maintenance schedules. Among the most commonly used burners are pressure jet oil burners and rotary cup oil burners. While both are designed to atomize fuel oil for combustion, they employ fundamentally different technologies, each with distinct advantages and limitations. Understanding these differences is essential for selecting the optimal burner for your specific application.

Difference Between Pressure Jet and Rotary Cup Oil Burners

Oil Burners

1. How Pressure Jet Oil Burners Work

Pressure jet burners, often called solid stream burners, rely on high-pressure pumps to force fuel oil through a precision nozzle. The oil emerges as a cone-shaped spray and is broken into fine droplets for combustion.

Key Features of Pressure Jet Burners:

High-pressure atomization: Typically operates at 100–300 psi, producing a consistent spray pattern and stable flame.

Simple construction: Fewer moving parts make these burners easier to maintain and repair.

Reliable performance: Well-suited for small to medium boilers, particularly when heating demands are steady.

Maintenance considerations: Nozzle cleaning is critical. Accumulated deposits can disrupt the spray pattern, affecting combustion efficiency.

Ideal Applications:

Pressure jet burners excel in systems with consistent heating needs and relatively uniform fuel quality. They are especially cost-effective for smaller industrial boilers, commercial heating systems, or older installations where simplicity and reliability outweigh high-efficiency demands.

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